Hyundai Recalls Nearly All First-Generation Palisade SUVs Over Seat Belt Buckle Issues

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Hyundai is addressing a critical safety concern by recalling nearly all first-generation Palisade SUVs due to potentially faulty seat belt buckles. This recall impacts hundreds of thousands of vehicles, emphasizing the importance of vehicle safety and manufacturer accountability.

Ensuring Safety: Hyundai's Extensive Palisade Recall for Seat Belt Reliability

Understanding the Scope of Hyundai's Recall: Nearly Every First-Generation Palisade Affected

Hyundai has announced a substantial recall encompassing an estimated 568,580 units of its first-generation Palisade SUV, covering models manufactured from 2020 through 2025. This wide-ranging action signifies that almost every Palisade produced within this period is subject to inspection and repair. The core of the issue lies within the seat belt buckle mechanisms for both the front and second-row outer seats, necessitating a comprehensive response from the automaker.

The Technical Details of the Defect: Out-of-Spec Components and Latching Problems

As detailed in the Part 573 Safety Recall Report from the National Highway Traffic Safety Administration (NHTSA), the affected Palisade vehicles may be equipped with seat belt buckle assemblies containing components that deviate from manufacturing specifications. These out-of-spec parts can create an obstruction within the latch channel, leading to increased friction. This condition is particularly problematic in colder ambient temperatures. Consequently, if the seat belt tongue plate is inserted slowly, the buckle might not fully engage, compromising occupant safety.

Chronology of the Investigation: From Initial Complaints to Manufacturer Action

The investigation into these potential seat belt defects commenced in August 2024, initiated by the NHTSA's Office of Defects Investigations. The agency began examining complaints related to seat belts in certain 2020-2023 Palisade crossovers, collaborating with Hyundai throughout the inquiry. By July 2025, Hyundai confirmed that an injection molding process at a supplier was not adhering to guidelines, resulting in the production of non-compliant buckles. The supplier promptly rectified the manufacturing flaw that same month, although increased warranty claims during colder periods had already been noted.

Hyundai's Decision and Owner Guidance: Safety Measures and Notification Timeline

Following a thorough investigation that extended through August, Hyundai made the decision in early September to proceed with a safety recall. Despite no reported accidents, injuries, or fatalities linked to this specific issue, the company is proactively addressing the concern. Owners are advised that they can continue operating their vehicles but should ensure the seat belt is firmly fastened into the buckle with a quick, direct motion, and then tug on the belt to confirm full engagement. A potentially faulty buckle may exhibit a lighter audible "click" or a recessed push button. Hyundai plans to start contacting affected owners regarding the recall in November.

The Palisade's Market Presence and Future Outlook: Popularity Amidst Safety Measures

Since its launch in 2019 for the 2020 model year, the Hyundai Palisade has become a highly popular three-row SUV, with over 566,000 units sold through August. The vehicle achieved its highest sales volume in 2024, with 110,000 units, and sales have continued to climb by 17 percent in 2025, even with the introduction of a significantly improved second-generation version slated for 2026. This recall, while extensive, underscores Hyundai's commitment to product safety as the Palisade continues to evolve in the competitive SUV market.

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